Simulation & Analysis (FEA / CFD)

Validate designs virtually with structural, thermal and fluid simulations to reduce prototypes and improve reliability.

70%
Fewer Prototypes
40%
Faster Development
90%
Accuracy Rate
Simulation and Analysis Visualization

Our Simulation Services

Comprehensive analysis solutions for design validation and optimization

Structural (FEA)

Linear and nonlinear structural simulations to assess strength and deflection.

We provide stress maps, factor-of-safety estimates and guidance for material or section changes.

  • Static and dynamic analysis
  • Fatigue and durability studies
  • Buckling and modal analysis
  • Composite material analysis
Thermal Analysis

Steady-state and transient thermal analysis for overheating and conduction paths.

Identify hotspots and recommend cooling strategies or material changes to improve reliability.

  • Conduction, convection, radiation
  • Electronic cooling optimization
  • Thermal stress analysis
  • Phase change materials
Computational Fluid Dynamics (CFD)

Flow simulations for fans, enclosures and ducts.

We model airflow, pressure drop and particle paths to guide venting and thermal management designs.

  • Turbulent and laminar flow
  • Multiphase flow analysis
  • Heat transfer in fluids
  • Aerodynamic optimization

Key Benefits

How simulation analysis transforms your product development process

Cost Reduction

Significantly reduce physical prototyping costs by identifying issues early in the design phase.

Faster Time-to-Market

Accelerate development cycles with rapid virtual testing and optimization iterations.

Improved Reliability

Identify and resolve potential failure points before manufacturing for more robust products.

Design Optimization

Explore multiple design alternatives quickly to find the most efficient and effective solutions.

Our Deliverables

Comprehensive simulation reports with actionable insights for your team

Simulation reports with actionable insights, annotated results, recommended design changes, and validation plans for prototype testing.

Annotated Reports

Clear visuals with suggested design changes and improvement recommendations.

Result Maps

Stress, temperature and flow visualizations for quick review and decision making.

Validation Plan

Prototype testing plan to confirm simulation predictions and ensure real-world performance.

Sample Outputs

Visual examples of our simulation analysis results

FEA stress map
FEA Stress Analysis

Von Mises stress distribution showing critical areas requiring design reinforcement.

2.5
Safety Factor
185 MPa
Max Stress
3.2 mm
Max Deflection
CFD flow visualization
CFD Flow Analysis

Velocity streamlines showing airflow patterns and pressure distribution in enclosure.

15 m/s
Max Velocity
45°C
Hotspot Temp
2.1 Pa
Pressure Drop
Thermal analysis
Thermal Analysis

Temperature distribution showing heat dissipation and identifying cooling requirements.

85°C
Max Temp
22°C
Ambient
63°C
ΔT

Reduce Risk Early With Virtual Testing

Identify design issues before manufacturing with our comprehensive simulation services

Request a Simulation Quote

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